2003 Suzuki VL 125 Intruder LC "gearbox shift fork" Questions

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Question about Suzuki VL 125 Intruder LC Motorcycles

1 Answer

gearbox oil is REALLY dirty it can affect shifting.The only other thing will be a shift fork going bad. Replacing a shift fork is not generally a do-it-yourself project. The dealer will charge $750 or

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Question about Suzuki VL 125 Intruder LC Motorcycles

1 Answer

gearbox. But when trying to shift from 4th to 5th there is no gear it just feels like I've hit the top end. The 5th won't engage. I have a spare engine with transmission but i'd like to get an idea of

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Question about Suzuki VL 125 Intruder LC Motorcycles

1 Answer

...a case of remove engine, split motor in half and have a look. For a look at the gearbox itself, go to http://www.boltonmotorcycles.com/find/unit/8488 and select 'Transmission' and 'Shift

Question about Suzuki VL 125 Intruder LC Motorcycles

1 Answer

...gearbox get totally torn down just to get to the shift forks. This is a very expensive repair, guessing $2100 or so at the dealers. Bummer. Contact a few dealers to cofirm my view of the problem and ...

Question about Suzuki VL 125 Intruder LC Motorcycles

1 Answer

...gearbox to get to the crankshaft, gears and shift forks. You will need an impact driver, flywheel puller, case splitter, torque wrench and factory service manual, plus the normal screwdriver, pliers, ...

Question about Suzuki VL 125 Intruder LC Motorcycles

1 Answer

...gearbox are tied to bent shift forks. A bent shift fork usually makes the shift lever extremely hard to shift. If your shift lever feels okay but doesn't shift into another gear, my guess would be a ...

Question about Suzuki VL 125 Intruder LC Motorcycles

1 Answer

...Shift. Can You Help Me With This Problem. Start by changing the gearbox oil and the filter. Ride for 50 miles or so then change the oil again but w/o a new filter this time. Doing this will flush the ...

Question about Suzuki VL 125 Intruder LC Motorcycles

1 Answer

...gearbox Remove the quick shifter and see if the shifting problem is still there. If so, you have a bent shift fork. Yes, the entire engine comes out and then the bottom case half is removed to gain ...

Question about Suzuki VL 125 Intruder LC Motorcycles

1 Answer

...gearbox dont hav 5 gear on my 2006 r1 grinding noises only in 5th? You have a bent shift fork. The engine comes out and the bottom case gets removed. This exposes the gears and below the gears, the ...

Question about Suzuki VL 125 Intruder LC Motorcycles

1 Answer

gearbox is removed. This allows access to the shift drum and shift forks. There are some special tools needed and I don't recommend a novice mechanic tackles the job. Below is a diagram of how the

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