Have you cleaned the connections where the filter connects . There is prob dust and dirt down inside the filter , keeping it from making a good connection. The zapping sound is from the electricty jumping the gap. A good cleaning of the inside should help. Try attaching a small hose to your vac to fit down inside the unit. give the electrical connections a good cleaning . If that dosen't work take unit apart and wipe down with alchol that you can buy at any drugstore
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