Question about Bernina BERNETTE 65 Mechanical Sewing Machine
The machine won't sew. The thread bunches and knots on the bottom of the material. I have adjusted the tension. Re-threaded the machine. Changed the needle, and rethreaded the bobbin. I even used a different bobbin. I am not sure what else to do.
Grasp the threads and hold them down when you start your seam. If it still happens make sure your thread is seated into your upper tension mechanisms. If that still isn't solving your problem... CLEAN between the tension discs with some sturdy fabric folded in half. (wax build up from threads can cause issues)
Posted on Aug 05, 2012
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Posted on Jan 02, 2017
The thread does pass over the top of the bobbin case to form a stitch, perfectly normal, whether front or top loading bobbin.
Ensure that all is clean and free of lint jams....now for tension troubleshooting .......
This solution is for tension problems...if you cannot form any sort of stitch, the issue is quite different, so please let me know if you need a different problem solved.....
It is quite long, but just work through each section in order.
The "knotting up" can reveal a lot. If you have loose threads on one side or the other, the tension on the opposite side will be the culprit.
QUICK SUMMARY FIRST:
Ensure sharp new needle,
Thread guides and Bobbin are Clean & Clear of lint
Set Top Tesion to 4 ....then....
Balance Bobbin to suit.
TOP THREAD TENSION:
If the looping threads are on the underside as you sew, it is the top tension. Top tension ought to be between 4 & 6 (this variation to allow for the different weights of fabric in your
IS YOUR NEEDLE SHARP ?
If you are using a needle that has seen quite a deal of work, or you suspect it may be blunt, change it for a new one !
TOP TENSION & GUIDES:
Make sure that when you thread the machine the presser foot is up so the thread goes between the discs and not to one side, top tension between 4 and 6, and that you have threaded through all the guides, including the last one, usually on the needle arm, just above the needle clamp.
It may be there is lint trapped between the discs, this will keep them slightly apart and reduce the actual tension, sometimes dramatically.
If tensions appear correct, and the thread is definitely in the channel between the discs, but still too loose and looping, try raising presser foot and remove your thread.
Now, with a 2" (50mm) wide strip piece of fabric 8 - 10" (20 - 25cm) moistened with methylated or denatured spirit, gently insert the fabric strip and clean between the discs with
a see saw / to and fro action.
In the worst cases, gentle use of a needle to pick & remove the jam may be necessary, but be very gentle and make sure the tension is set at Zero and the presser foot is raised, (to
disengage tension plates).... do not gouge or score the plates, they need a polished surface to work correctly.
Far less common, but if the loose threads are on the top, it is bobbin tension that is loose, it too may have lint in the spring and be giving a "false" tension.
I would not recommend fiddling with bobbin tension without good reason, it may end up with missing small screws and spring pieces, however, you can take the needle plate off to clean
the hook race area (where bobbin case sits)
...this is just good housekeeping, my wife does this every time she replaces the bobbin....
just take it out and clean the bobbin case and the fixed metal hook race with a small brush to remove lint. If there is a significant amount of lint, use a vacuum and small brush to get the worst.
Then wipe all this area with a cloth or cotton bud (Q tip) moistened (not soaked) with methylated spirit, especially if there appears to be fine dirty deposits....oil and lint combine to conspire against you.
If it seems likely that you ......really ....do .....actually .....need .....to adjust the bobbin case, first check there is no lint trapped in the metal spring where the thread is tensioned.
Drop-in Bobbin case will look similar to this image with the tension screw in the middle of the metalwork....
...the other screw at one end is holding it all together, so beware....it is not a tragedy to undo the whole lot and clean it, but very gingerly and lay the bits out in sequence and orientation, or you risk tearing your hair out !
....this is a bobbin case from a front loading machine and works in a very similar fashion to the top loader with drop in bobbin, again, if you dismantle it, take care so you can put it all
GETTING THE BALANCE RIGHT:
When you are certain there's no trapped lint in top tension or bobbin, set the top tension to 4 and the bobbin tension to a point where you just begin to feel resistance.
Try using good quality thread of contrasting colours so you can more easily spot the changes.
Set your zigzag to one width less than maximum (eg. 5 of 6 ...or... 4 of 5 etc) and sew a sample for a few inches and check the result.... adjust the bobbin tension screw very little at
a time, perhaps 1/16 of a turn.
You may find you are playing with this balance for some little while and if you are putting the needleplate on and off each time begin to think it cannot be correct to do this.....BUT....it is,
and eventually, you do get a "feel" for the correct tension and then it happens quite quickly.....as a user you won't be doing it very often unless there is lint built up (or are there small hands at work around the house !?!?!)
If you live near the ocean as we do, salt air can play havoc with metalwork inside and out, so to help minimise this, keep a few small packets of dessicant (silica gel) in your machine
case....no case ? then make some sort of cover !
Same applies in any damp or humid environment, keep your machine dry and dust free.
Budget for a proper full service every couple of years (more often if heavily used) and if you don't use your machine for a few years, be aware that old oil will dry out and combining with
dust and form a "clag" like glue (another reason for some sort of cover, even a teatowel !)
FINALLY, A WORD ON THREAD:
If it is worth spending the time, energy and money on making something that you would like to give lasting enjoyment......use quality thread, .......it may seem to cost a little more at the
time, but the results, ease of use and added longevity will be worth the extra, and as a bonus, your tension troubles may be fewer and further between, because there is a more consistant diameter with good thread, and less compensating to be done by your tension plates and less thread breaks !
If you want any more help with this, just post back here, or, drop a line through the "Contact Us" page at www.bargainbox.com.au
Posted on Feb 24, 2008
Have you replaced the needle with a new one? Your needle may be bent or in wrong, or the wrong size. You may have a bad needle. Check that the upper thread path is running freely and is not tangled or wrapped around anything. Make sure that the bobbin is unwinding in the correct direction as well, most bobbins, this is clockwise as the bobbin faces you. If you are using inexpensive thread, it could be the thread that is the culprit. Uneven thread in the needle will not flow through the needle properly, and cause bunching as well. Save it for the bobbin, and use good thread in the top.
Posted on Jul 17, 2009
I had the same problem. I'm a novice sewer. I just bought my machine. It did the samething, tension didn't work, the thread kept knotting up underneath, and the fabric kept curling up in the back.
I adjusted the tension knobs to no avail. Then it kept bothering me that it was curling up. I then decided to set the dials back to where the factory had them and adjusted the presser foot just a hair counterclockwise and I haven't had anymore problems.
The other day the needle almost broke because the tension was tight on the thread. You have to make sure that the needle is at it's highest point to get it to release the fabric so you have a thread tail.
This is my first purchased machine. I had a New Home years ago that was given to me, however it blew away in the tornado of 1991 in Kansas and I never replaced it. I really do love this machine. I don't believe I will ever want another.
Posted on Nov 11, 2009
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