I have a 10hp tecumseh engine turning a 5kw generator. It ran fine then sat for a year with no stabil. Cleaned carb and tried to start but could get it to run only after pouring gas in the cylinder. Ordered new carb off ebay and installed with adjustments as recommended. Still could only get running after pouring gas into cylinder. Put genset under load and it backfires and shoots flame from muffler. Checked flywheel key and valves, all looks okay. Is it a bad deal on a new carb or what? I'm ready to throw it away!
Sound like you've done things in the correct order, tecumseh's are notorious for carb problems if you let as sit in them. Backfiring is timing related (flywheel key) or valve problems. I would take a closer look at the exhaust valve I don't believe it is closing all the way.
Had the same problem with the same generator. After trying everything else, I finally looked into whether the gas line was flowing freely. NO! So I opened the tank, drained all of the old gas and used a long stiff wire to open up the blocked gas inlet valve inside the tank. The crud that came out of the now dangling gas line was unreal! Put it back together, new gas and it runs like a champ! Try it.
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