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Anonymous Posted on Oct 01, 2014

<!-- from fixya rte -->Why can't i fill my boiler - Water Heaters

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akersken

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  • Expert 187 Answers
  • Posted on Nov 06, 2014
akersken
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You didn't specify what kind of boiler you have. Some low pressure steam boilers have a manual fill valve as well as an automatic float switch valve. Hot water boilers have a pressure reducing valve that constantly monitor the boiler pressure and maintain 12 to 18 PSI for the safety of the boiler. If the boiler runs out of water there is a good chance it will rupture and become unrepairable. If you are saying your boiler won't fill, and its a hot water boiler, the pressure reducing valve is probably blocked with sediment and needs replacement. The valve is in the water line that feeds directly into the boiler return line from city water. Hope this helps.

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  • Posted on Jan 17, 2015
mikespipe
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The previous answer was good I would just add that a quick temporary bypass when the pressure reducing valve is blocked is to run a hose from the drain valve on your hot water heater to the drain on the boiler and open them both until the pressure in the boiler is at 15 lbs. turn them both off and bleed the radiators until you have water coming out of the bleeders if you cannot get water coming out of the bleeders on the top floor repeat the fill until you do if the system is full it will work fine. get pressure frequently to see if you have a leak in the system if it stays in the normal operating range change the pressure reducing valve at the end of the season or when you have time to have the heat off while it is being done. If you have a steam system there should be a bypass for the automatic feeder that would let you add water the above method will work if the bypass was not installed just bring the level up to theproperlevel in the class guage.

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1answer

Boiler,heating and water all working OK but manual override to turn heat on before preset time caused dripping under boiler.Cause and solution?

Did the boiler winter over with the heat turned off and no winterization? If so, then the boiler may have frozen and cracked. Replace it.
If it WAS drained down and winterized, and you just filled it with cold water before firing it, it may be condensation.
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Can you get the manual online? You have the Manufacturer info so you probably have the model number too. I found a manual on Manuals.com for my boiler so they may have yours too which will hopefully have some information on filling boiler although I realize each installation is somewhat different but that's why it's difficult to answer you question. Usually there is a manual pressure valve that regulates the water pressure in the boiler which is usually pretty low...like less than 20 lbs. The manual should tell you the pressure as well. But this pressure valve has a flip handle that comes off the cold water line to the boiler to do just what you want to do...refill it with water. When refilling the boiler (if you find the valve, you may have to purge the air out of the lines which there is a whole other process for. But you shouldn't allow cold water into a hot boiler...it could crack it when the cold water hits the hot cast iron. So make sure the boiler is cool when filling it up.
Now go try to find that manual!
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House Water Pressure in a home is 30/40 PSI min to 60-80+PSI max.
Boiler PRV/TPR are set at 30 PSI open (SYSTEM PRESSURE) so too high a house water pressure will open the PRV/TPR. Replace the reduction regulator on/in the fill valve assembly
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Hi, your boilers pressure should be holding 1.5 bar with the relief set about 3. If the pressure is below this the flow switch will cause the boiler to stop as theirs not enough pressure to operate. Another thing, does your boiler have an auto fill system or do you need to plug a hose in to fill it? If its an auto fill system and you lose pressure you could have a leak.
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The boiler has a filling connection which uses a filling loop to connect the boiler to the mains supply for the initial fill and subsequent fills.
See the link below from the manual you can buy the filling loop connection online or ebay its a simple task to replenish the pressure. Worcester GREENSTAR 25Si Instruction Manual Filling The System
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