Stairmaster 4600 Cl Cordless Freeclimber Logo
D
Dan Latham Posted on Sep 09, 2015
Answered by a Fixya Expert

Trustworthy Expert Solutions

At Fixya.com, our trusted experts are meticulously vetted and possess extensive experience in their respective fields. Backed by a community of knowledgeable professionals, our platform ensures that the solutions provided are thoroughly researched and validated.

View Our Top Experts

There is no change in resistance when programmed at console

1 Answer

Sportsmith LLC

Level 3:

An expert who has achieved level 3 by getting 1000 points

Superstar:

An expert that got 20 achievements.

All-Star:

An expert that got 10 achievements.

MVP:

An expert that got 5 achievements.

  • Stairmaster Master 920 Answers
  • Posted on Sep 29, 2015
Sportsmith LLC
Stairmaster Master
Level 3:

An expert who has achieved level 3 by getting 1000 points

Superstar:

An expert that got 20 achievements.

All-Star:

An expert that got 10 achievements.

MVP:

An expert that got 5 achievements.

Joined: Apr 23, 2014
Answers
920
Questions
0
Helped
514442
Points
111994

Replacement Parts for Fitness Exercise Equipment at SPORTSMITH

This video covers general resistance troubleshooting for the Stairmaster 4400CL, 4600CL, and SC916 Steppers.
Tools Needed: Multi Meter, Jumper Wire
Resistance problems could be either mechanical or electrical in nature.
Mechanical problems are easily identified by noise. If a grinding noise is heard while pedaling, this is an indicator the drive hub assembly is having a problem. If a ratcheting sound is heard while pedaling, this is an indicator of a loose belt or a belt that could be coming off.
Once you've eliminated the possible mechanical causes for resistance problems, then it is time to investigate the electrical system.
The easiest test of the electrical system when investigating a resistance problem is to step onto the pedals and access Diagnostics. This is done by pressing Level ^, 6, ENTER. (DIAGNOSTICS will appear in the upper display window.) Press Level Down twice to get to the alternator test. (ALT TEST will appear in the upper display window.) Press ENTER to begin the test. As the video shows, resistance drops out when the test begins. So, if this occurs, press the Level ^ one time. This will turn the field ON. This verifies that voltage is passing from the display through the display cable to the lower control board. This confirms there is good communication between the console and the lower control board and that the voltage is being supplied to the alternator. If resistance is lost during this portion of the test, inspecting the cable should be the first step of action. Look for bent pins, loose connection or crimped wire.
Other components of the electrical system to inspect for resistance problems are the battery, load resistor, speed sensor and alternator.
We'll discuss the battery first. In order to get a proper reading, testing the battery should be done with the pedals in motion. There are 3 different battery readings a person may encounter. A reading of 6 VDC or greater indicates a good battery. A reading below 6 VDC but higher than 4.8 VDC indicates the battery needs charged for 24 hours. A reading below 4.8 VDC indicates your battery is bad and needs replaced. For more information, watch our battery testing video.
If your battery is good, the next item to check is the speed sensor. The speed sensor should be spaced a business card thickness away from the speed disc. If the speed sensor is spaced properly, the function of the speed sensor can be verified by confirming that proper voltage is present. For more speed sensor troubleshooting, watch our video on speed sensor testing and adjustment.
Next to inspect is the load resistor. Load resistor testing is pretty simple. Load resistors are ohm rated, and you want to verify the proper ohms for the load resistor being tested. Load resistors can cause the resistance to come and go. This means you may pedal a few steps and then the pedals will drop or loose resistance. Then, as the load resistor cools down a bit, you may get resistance again for a few steps. If the resistance goes back and forth like this, the load resistor likely needs replaced. For more information, see our load resistor testing video.
The last electrical component to inspect when investigating a resistance problem is the alternator. The alternator can be easily tested by performing the B+ to Field jumper test. For details on how to perform this test, watch our alternator testing video.

Resistance Troubleshooting Video for Stairmaster Stepper 4400CL 4600CL...

Add Your Answer

×

Uploading: 0%

my-video-file.mp4

Complete. Click "Add" to insert your video. Add

×

Loading...
Loading...

Related Questions:

tip

Too Much Resistance on Stepmill

The first step in troubleshooting too much resistance or constant resistance begins with the lower board. You will want to first verify that the Field LED is lit on the lower board. As shown in the video, the Field LED is off initially, when the steps are engaged it lights up, after about 5 seconds the light should go off. If the Field LED stays lit during a workout or after a workout is completed, this is a sign that the console is faulty. There is constant power being supplied through the console keeping a full load and causing no change in resistance. If the Field LED remains lit, the console needs replaced.



Too Much Resistance Troubleshooting Video for Stairmaster Stepmill SM916
0helpful
1answer

Why is my resistance not changing?

Replacement Parts for Fitness Exercise Equipment at SPORTSMITH

If you replaced the PCB and the alternator tests good, then the only possible components that could cause this issue would be, either wiring or the internal power board. The following link will take you to the internal power board for this unit.

Internal Power Board for Stairmaster 4600CL 4400CL SM24983 SPORTSMITH net
0helpful
1answer

Console reads "Program Error 1" and otherwise won't operate normally or move out of that mode..

This issue is more than likely being caused by either a faulty PCB or PCBA. It could also be caused by a combination of both of these boards being bad. Below is a link to see these parts. PCB for C40 Console SM27130 SPORTSMITH net

PCBA with LCD Screen for C40 Console SM40070 001 SPORTSMITH net

0helpful
1answer

Resistance on elliptical acting weird

1) tight the bolts tension for magnet and clean very well. and proof..if the fail
2) go to test the magnet, use again the magnet from your refrigerator magnet, for attraction and repulsion. If do not pass the TEST replace the magnet in any Hardware such home depot, etc.
God bless you
2helpful
2answers

How do I fix my crosstrainer, magnetic resistance has stopped working

This happened to me and I took the wheel mechanism cover off to discover the tension motor cable had come out of it's pulley guide- so there wasn't enough tension left in the cable to pull it away from the wheel- quite an easy fix for me- hope it is the snake for you!
1helpful
1answer

Weider Crossbow Platinum The weight resistance needs calibration 20 lbs feels like 100 lbs. How can I fix this?

ADJUSTING THE RESISTANCE When the resistance setting changes, the motor will be heard. To prevent damage to the motor, do not pull any of the cables while the resistance setting is changing. If a cable is pulled, the words RELEASE HANDLES AND READJUST RESISTANCE AS DESIRED may appear in the main display on the console.If this message is displayed repeatedly but no cable is being pulled, there may be too much tension on the Upper Cable . Adjust the tension as described below. To decrease the tension on the Upper Cable.turn the two 3/8” x 38mm Tension Screws twice,counterclockwise. Select the desired resistance setting.Repeat this step if necessary.CLEANING THE BAR GUIDES Over time, dust may build up on the Crossbar Guides , causing a squeaking noise as the resistance system is used. If this occurs, wipe off the Crossbar Guides with a damp cloth and a mild, non-abrasive detergent. Do not use solvents.
RECALIBRATING THE CONSOLE To recalibrate the Console , first plug in the resistance system . Plug the indicated end of the Transformer into the Back Mech Cover . Plug the other end of the Transformer into a 120-volt outlet. All indicators and displays on the console will flash once; the console will then be ready for use. The motor may be heard while the resistance system calibrates itself. Important: Always plug in the transformerwhen using the resistance system., press and hold the NEXT button and the MOTORIZED WEIGHT ADJUSTMENT + button for five seconds. When the buttons are released, a number will appear in the REPS display. Press the NEXT button again, then press the MOTORIZED WEIGHT ADJUSTMENT + button; this will start the recalibration process. This may take a few minutes as the motor moves between the lowest and highest resistance settings. When the motor finishes, unplug the transformer from the 120- volt outlet.The Console will be recalibrated. Use the resistance system as described in the CONSOLE
0helpful
1answer

Stairmaster 4400pt loses all resistance after 15-20 minutes of us

Replacement Parts for Fitness Exercise Equipment at SPORTSMITH

This sounds like an issue with the console. It is almost like a software glitch in the programming. Before focusing on the console as the culprit, you can check the wiring leading up to the console for good continuity just to make sure the wiring isn't the issue. I will attach a link to a video on using a multimeter to assist in checking the wiring.

Video about Multimeter Testing
Not finding what you are looking for?

933 views

Ask a Question

Usually answered in minutes!

Top Stairmaster Exercise & Fitness Experts

Sportsmith LLC
Sportsmith LLC

Level 3 Expert

920 Answers

Larry Ng
Larry Ng

Level 3 Expert

14556 Answers

ADMIN Andrew
ADMIN Andrew

Level 3 Expert

66830 Answers

Are you a Stairmaster Exercise and Fitnes Expert? Answer questions, earn points and help others

Answer questions

Manuals & User Guides

Loading...