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Hello someone else here had this problem, this is what he posted:
"Same problem with a Canon MP540 fresh from the box. Turned out to be the print head unit was not returning fully to the home position ie extreme right. My Fix : When the scanning unit cover is raised the print head unit moves left for access, look in the vacated area to the right, in particular the small black sponge where the head normally parks. I found a small spring jammed in beside the sponge, removed it and all is well. Don't know what the spring was meant to do but everything is working fine without it.On the MP540 the head unit now glows red, presumably meaning all is well...
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This is simply a case of the ink tanks not being pressed in hard enough. They do click in, as the manual instructs but, unless they are fully pressed in top and bottom, this problem occurs. It's a shame that the Canon manuals and even the support centre do not mention this simple solution.
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