5 speed
is it still on the bench>????????
i rebuild many
1: the bearing in the front is bad.
2: the tranny is locked, bad shifter rail, detents
3: 4th gear is not a gear, it just locks themain shaft.
so if in 4th gear and input is jammed, that means
the cluster is jammed. if the cluster jams for any reason
it will be jammed in neutral. too, because the cluster always spins.
bottom counter shaft is called cluster. to old folks.
tell me , with the lid off tranny box.
did you test all gears, by moving the collars 1 by one.?????
each gear,? if not why not.????? never skip this step or fail big time.
then test all rail detents to make sure they all work(lid off)
and never allowing 2 gears selected at once (job1)????
then put in a new shifter sheet and try all gears on the garage floor,
all assembled!
then turn input by and and shift all gears on garage floor
i even use a huge drill motor to test tranny on floor, with tape on tip
of pilot shaft. and shift all gears,
this is all basics, , never just throw it together, do the tests.
as you go.
this one is close,
http://www.fixkick.com/tranny/5speed-rebuild.html
Thanks for taking the time to respond . I tore it right down and split it . The shaft is seized and wont turn even after using penetrating fluid . Once again why they didnt add a grease nipple beats me . Very poor design
Hi, messy job splitting the box, all that red grease, i take your point there should be a method of lubricating the shaft, i should have a parts list for the gearbox, both Husqvarna and Jonsered had this model in there colours.
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