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MICHAEL MENARD Posted on Jun 08, 2018
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Miller Auto Deltaweld 452 has permanent weld output and the A22 wire feeder stays on at full RPM when the machine is turned on. We use this welder for basic MiG welding.

1 Answer

Robert Wooley

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  • Expert 190 Answers
  • Posted on Oct 27, 2018
Robert Wooley
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The wire feed drive circuit board has a short circuit scr or other component. You will probable need to get a new board. Robert

5 Related Answers

Anonymous

  • 14 Answers
  • Posted on Mar 15, 2009

SOURCE: what setting do I need to weld aluminum for a 135 miller mig weld

start slowly turning up the wire feeder,and the amps till you get the sound of bacon crackeling and youll know your there. hope this helps jojogunne

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Anonymous

  • 81 Answers
  • Posted on Apr 21, 2010

SOURCE: Lincoln 135 PRO MIG Welder feed stops after a few minutes

1/4" plate with a 135 amp machine is probably beyond it's duty cycle abilites. If you are using a mixed gas, and pushing the max on the settings, it will be cutting out because it is designed to.
You might want to get a higher amperage welder for consistent welding of 1/4"
The 140 Pro maxes out at 5/16" using inner shield wire. and 1/8", or 10 guage with gas.

Anonymous

  • 81 Answers
  • Posted on Jul 20, 2010

SOURCE: Miller S-54D 115V digital wire feeder that does not weld right.

Hi Kevin,
Causes of poor penetration: Travel speed too fast, welding current too low,
poor joint design / and or preparation, electrode diameter too large,
wrong type of electrode, excessively long arc length.
Solutions: Decrease travel speed, increase welding current, increase root
opening or decrease rootface, use smaller electrode, use electrode with deeper
penetration characteristics, reduce arc length.

Silverdragon

electronic & computer repair& servicre

  • 12061 Answers
  • Posted on Aug 15, 2010

SOURCE: Miller mig welder #175 stopped

This usually happens when the main Power semiconductors fail. You need to check out the two main places, the Power Supply, make sure ALL voltages are correct, and the main Output semiconductors, check these to make sure they are Not open circuit or short circuit.
http://www.millerwelds.com/service/ownersmanuals.php
Above is your support link.
You need to contact Miller and obtain a service manual, before attempting to service this unit.

Anonymous

  • 10 Answers
  • Posted on Aug 17, 2010

SOURCE: wire feeder not working in otc mig welding machine

This question is posted in the wrong section.

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Deltaweld 452. Why is there little or no spark?

Could be a problem with circuit board or thyristors would be hard to diagnose without looking at the machine.
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yes you have exceeded the duty cycle of the machine, this is a percentage of the continuous weld time
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Replace the digital meter board, its function is to also control the voltage to the unit and read the amps.
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Stringy welds

Hi,
Turn the heat higher and the wire speed lower and you will get better welds...
try to turn the heat up first....

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What size breaker and wire is required to operate the miller 452

You can tell by the plug configuration. The shape of the prongs. No Manual?
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Wire slows down during welding and then suddenly jerks back to correct speed.i installed a new board and it did not fix problem. i also checked the brushes on the motor and they looked fine. its a series...

try replacing the potentiometer, this is the variable dial which alters the speed. It should show the value in ohms on the back of the case, these are relatively cheap and can be bought from RS. Its sound like the wiper in the dial is loose.
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