A long shot, but pull spark plugs and try. Seen a few that got water in cylinders through exhaust, causing hydro lock.
The presence of a click (if it is the starter clicking) should indicate no fault in the starter switch, etc.
New battery (fully charged?) and a good starter motor - if the current could reach the starter the engine would have to crank, assuming there is nothing wrong with the engine or generator preventing the engine from turning.
Try rotating the engine by hand to ensure it isn't locked and test the battery and starter by energising the starter solenoid manually. Engine should crank.
If the engine doesn't crank the high current supply or battery/engine ground is suspect.
SOURCE: miller bobcat 225g plus welding problem
If the idle is not working, then it is either you idle solenoid attached to the carberator or your idle board is bad. If you apply 12Vdc to the idle solenoid is should move, if not then the solenoid is shot, no good. If it works then you idle board is bad. Also, check to see if you are 60Hertz by measuring at the outlet with a frequency meter. I recommend a Fluke meter. You should have 120Vac and 60HZ at the outlet. If the frequency is low then your engine speed needs to be increased. The idle solenoid could be causing all these problems.
SOURCE: looking for an instruction manual for my miller 225g plus
You can get this manual from the following link http://personafile.com/Miller-Welding-Equipment-BOBCAT-225G-P9207349821373.htm
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SOURCE: miller welder bobcat 225 won't weld, terminal
Check the terminal connections. How old is it, brushes on that thing are pretty fragile
SOURCE: Bobcat Miller 225 won't start.
Check the oil safety switch maybe it is bad. It will stop running if low on Oil or wont start.
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