Had exactly the same problem with my upright Eureka Model 5893 bagless. It almost melted the handle! Ordered a switch after talking to several repair men. Talked to Eureka, too, and they were absolutely no help. Cheap wiring and switch made in China. Good luck trying to find a switch. vacuum-depot.com has switches, so you might try there.
Usually if a connection gets hot enough to start melting it is usually a loose connection or high current. more than likely the switch is bad if you replace it with the same type of switch and it gets hot check the motor. make sure it is clean and isn't jammed
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bad wire crimps to switch. cut them off and replace them before your switch melts...
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