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Anonymous Posted on Nov 22, 2010

I have a builder installed Goodman GDS80904BHA that is approximately 5 years old. Recently, when the furnace completes a heat cycle, approximately 1-2 minutes after the cycle has completed and after the blower shuts down, the blower will come on again for anywhere from 30-90 seconds. There is no call for heat during this "second" cycle. The blower just seems to be recirculating air. The furnace has never behaved in this manner before. The furnace was professionally inspected and cleaned less than 12 months ago and I have replaced all return air filters. I'd like to correct the problem before something breaks when it is really cold.

  • Anonymous Nov 28, 2010

    Well, unfortunately, what I thought was a solution turned out to be a mirage.

    Here's what's happening now:

    1. Call for heat.
    2. Draft inducer starts.
    3. Ignition glow plug starts.
    4. Gas valve opens.
    5. Blower motor starts.

    Now... after about 2-3 minutes, the blower motor mysteriously stops. However, the flame does not shut off for another 1-2 minutes then cuts out (presumably because the temp inside the furnace has reached the upper limit).

    The furnace then attempts to "recycle." Everything shuts down and it will start up again as if nothing happened. During the entire process, there are no error codes that flash on the LED located on the main board. The furnace will just keep cycling like this over and over.

    I think that the problem has something to do with the limit switches, but I am not sure which one (there are several). Strange though that no error would be indicated on the circuit board if this were the case. The wiring diagram on the inside door of the furnace illustrates several LED flash codes pertaining to errors of the limit switches but in my case noting.


    Any ideas?

  • Anonymous Nov 28, 2010

    Wow. That would be the second control board in less than 12 months. When the control board went bad last time, it would start the inducer, light the glow plug but it wold not open the gas value. We replaced the board and all was fine. That was last March.

    I think this furnace is cursed.

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  • Posted on Nov 22, 2010
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I would guess that the fan off setting on your limit is set a little to high. If you have the manual you can see what it says about changing the running time for the fan after the burner has shut off look on the control board and you should see two switches,one to set the time for burners to fire before main blower starts and one to set time for fan to run after burners shut off. To help with the problem you are describing set fan run time up so fan wii run longer. Hope this helps. Thaks.

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  • Anonymous Nov 22, 2010

    Thanks. I think that i discovered a solution last night and a possible explanation. The battery in the thermostat had to be replaced a few months ago. There is a "recirc" setting in the thermostat that defaults to 60 seconds. I bumped this up to 120 seconds. This seems to hold the blower fan on longer after the flame shuts down. It may be a work around but it does not seem to be cycling twice anymore.

  • Anonymous Nov 23, 2010

    Good I'm glad to hear it.Thanks for letting me know.

  • Anonymous Nov 28, 2010

    What I would do at this point is to replace the control board. I have installed and serviced several goodman furnaces and when they act like that with no error code the only thing I have had any sucess with is to replace the control board. I really hope this helps you. Thanks

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