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Anonymous Posted on Jan 19, 2011

I just seperated the tapered crankshaft from the rotor of my coleman generator ( coleman powermate 2250 with a 5hp briggs and stratton engine). I applied PB blaster, and hit the end bell with a dead blow hammer. It came off no problem. I was wondering if there was a woodruff key or any other key inside as I did this. I don't remember seeing one fall out, but it could've in the process.

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  • Posted on Jan 19, 2011
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No there is not a key of any sort between the rotor and crankshaft, to verify you will not find a keyway to put one into on the shaft. Just the end bolt with washer holds it on.

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Service manual

Take the through bolt out of the end of the alternator / rotor shaft. it is a long bolt. The shaft from the engine is tapered and unlikely to just pop off. Find a bolt that will screw into the end of the rotor shaft (hardend) find a metal bar that will slide into the rotor long enough so the bolt tightens down on the bar, it will pop the alternator off the tapered shaft
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Some have success in seperating by putting a bolt in the end of the rotor shaft and pulling with a slide hammer to seperate. Make sure bolt has MANY threads engaged. Slide hammers are an autobody tool with a weighted handle that slides on a rod until it hit the end stop giving a sharp pulling force. Some have tried to fake this using a chain and a weight to give a yank on the bolt.

I can't be sure about yours however.

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If Robin / Subaru engine, try there.

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If it comes with a Briggs & Stratton 3.5 HP series 93400 engine, then the oil capacity is 20 fl oz (0.59 L). Hope this helps!
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first remove the plastic cover underneath...then disconnect the wires and set the cover aside..loosen the center bolt that clamps the rotor to the crankshaft (loosen but dont remove...just thread it out approximately 3/16-1/4 inch) and use an automotive alternator/power steering pressed on pulley removal/installer tool to put pressure on the bolt and pop the taper loose..the ridge on the rotor is the right size for this type of puller tool....you may need to put the puller really tight and tap the end of it to break tension...you''l hear a "pop" when the taper lets go and then its simply a matter of removing the tool and unthreading the bolt ....set the rotor aside and then there is just three bolts to remove the engine.
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